Telli novembrikuu lõppuni oma robotile hooldus ja saad põhilised kulumaterjalid tasuta*
* Tasuta kulumaterjalide hulka kuuluvad: juhtkilbi õhufiltrid, akude vahetus, määrdeained. Ülejäänud materjalid - hinnapakkumise alusel.
NEWS
Industrial Robots
Our System engineers and developers have experience in robot technologies, which are used in industry for last two decades. We specialized on most common brands such as KUKA, ABB, Motoman, Fanuc, Hyundai, IGM and Universal.
We have experience in a wide field of Industries; from welding applications, till assembling, sorting and palletizing. Our robots used on every stage of production processes. Some robots load and infeed raw material; other robots make products or products components and at the end of the line our robot packing, labeling, palletizing ready to use goods.
Our target always was and still is to find robot solution for any budget. Major criteria why customer coming back to us to purchase next robot station is our experience and capability to support our customer in any aspect of technology which is coming with robots and around them.
We always provide professional level Solutions which last many years and gives to our customers' additional production capacities and leads to higher incomes.
We have experience in a wide field of Industries; from welding applications, till assembling, sorting and palletizing. Our robots used on every stage of production processes. Some robots load and infeed raw material; other robots make products or products components and at the end of the line our robot packing, labeling, palletizing ready to use goods.
Our target always was and still is to find robot solution for any budget. Major criteria why customer coming back to us to purchase next robot station is our experience and capability to support our customer in any aspect of technology which is coming with robots and around them.
We always provide professional level Solutions which last many years and gives to our customers' additional production capacities and leads to higher incomes.
Mechanical Design
Our experienced mechanical engineers (25 years in industry) are able to find solution for all kind of requests. Industries where we already build successfully running production lines and machines vary from food to heavy industries.
We always targeted to develop and implement practical and reliable solution, which will last for decades. We deal in field of machine design, prototyping, product development and consulting.
Through the network of our partners we fabricate custom designed parts and components, which later assembled into OMD made machines.
We always targeted to develop and implement practical and reliable solution, which will last for decades. We deal in field of machine design, prototyping, product development and consulting.
Through the network of our partners we fabricate custom designed parts and components, which later assembled into OMD made machines.
Machine Vision
Due to the fact that labor costs increased tremendously during last years and Machine Vision Technologies prices decreased. Vision systems become time and money saving solution on many production stages. An efficient tool in boosting company productivity and rising product quality. The machine vision features widely used in:
- Surface defects inspection: plastic, paper, metal, wood and cloth;
- Assembly verification and geometry measurement;
- Sorting of raw material and final product by color, shape and geometry;
- Barcodes, 2D codes, digit and character codes reading.
Here as well our experience let us implement most efficient MV tools and algorithm to reach the targets in a most sufficient way.
- Surface defects inspection: plastic, paper, metal, wood and cloth;
- Assembly verification and geometry measurement;
- Sorting of raw material and final product by color, shape and geometry;
- Barcodes, 2D codes, digit and character codes reading.
Here as well our experience let us implement most efficient MV tools and algorithm to reach the targets in a most sufficient way.
Automation
From that moment when Henry Ford implemented automated production principal at his car factories, starts the era of Automated Manufacturing.
Our company deals with all aspects of automation. Our expertise spreads on each level of Automation.
Field Level: we represent and supply most of the common and well proven brands to our market. Such as Siemens, Emerson, Festo, Bosch, ABB, IFM, Heideinhain and many others.
Control Level: we represent Codesys in our region and also deal with PLCs from SIEMENS, ABB, OMRON, Mitsubishi, SAIA-Burges.
Supervision Level: Industrial IT solution of any difficulties level, SCADA (Wonder ware InTouch, KEMTIMA, SIEMENS PCS7).
We ready to automate any type of mass production and we have resources and knowledges for that.
Our company deals with all aspects of automation. Our expertise spreads on each level of Automation.
Field Level: we represent and supply most of the common and well proven brands to our market. Such as Siemens, Emerson, Festo, Bosch, ABB, IFM, Heideinhain and many others.
Control Level: we represent Codesys in our region and also deal with PLCs from SIEMENS, ABB, OMRON, Mitsubishi, SAIA-Burges.
Supervision Level: Industrial IT solution of any difficulties level, SCADA (Wonder ware InTouch, KEMTIMA, SIEMENS PCS7).
We ready to automate any type of mass production and we have resources and knowledges for that.
Industrial IT
Nowadays real time data is key component of business decisions and production management. That's why supply, production, maintenance and resource planning managers and nearly all departments want to have data on their fingertips right now, regardless from the location and the device.
Important Key Performance Indicators (KPI) here are ratio between resources spent, like time, goods and product own price. Also, managers are interested in maximum and minimum production output per hour, maintenance windows and total amount of working and standby hours and their impact to business. And many others.
All that data needs to be collected, analyzed, visualized and supplied as input for other systems integrations. Data itself clearly has a value. But to get most of it, there should be automation and integration on place to reduce manual work and streamline data exchange between systems. Cost reduction is one of drivers here.
That is the step where Industry 4.0 come into the game. That's why our IT solutions department consists from business developers, networking and systems administrators, code developers, systems engineers and analytics. Each of them has deep knowledge in curtain domain, but they are united as project team to reach the goals. In a short period of time they are able to analyze customer requirements, prototype, test and offer most efficient solution and deploy it into production.
Important Key Performance Indicators (KPI) here are ratio between resources spent, like time, goods and product own price. Also, managers are interested in maximum and minimum production output per hour, maintenance windows and total amount of working and standby hours and their impact to business. And many others.
All that data needs to be collected, analyzed, visualized and supplied as input for other systems integrations. Data itself clearly has a value. But to get most of it, there should be automation and integration on place to reduce manual work and streamline data exchange between systems. Cost reduction is one of drivers here.
That is the step where Industry 4.0 come into the game. That's why our IT solutions department consists from business developers, networking and systems administrators, code developers, systems engineers and analytics. Each of them has deep knowledge in curtain domain, but they are united as project team to reach the goals. In a short period of time they are able to analyze customer requirements, prototype, test and offer most efficient solution and deploy it into production.
Maintenance services
All robots require preventive maintenance to ensure peak performance of the production line. Without regular preventive maintenance and check-ups, parts or components of the robot may break or cause malfunctions. This, in turn, may slow down or even completely halt the production process. Properly maintained robots will work for years or even decades before they need to be replaced. A regular schedule of maintenance contributes to the exponential growth of the lifespan of your robot.
The recommended periods of preventative maintenance differ amongst manufacturers.
For example, FANUC and ABB industrial robots require maintenance every 3850 working hours or at least once a year whilst KUKA robots need maintenance after 10 000 working hours. It is important to check the maintenance manual of each robot in order to determine the correct maintenance schedule.
Maintenances scheduled in accordance with maintenance instructions help to avoid costly production interruptions brought on by mechanical breakdowns. The short-term delays in production caused by scheduled maintenances cannot be compared to the more extensive delays induced by unexpected failures of robots.
What is done during preventative maintenance and check-ups?
Below are some recommended maintenance procedures that should be performed during the lifespan of your robot:
· Backing up controller memory to protect your programs in case of hard drive or memory card malfunctions;
· Monitoring the robot in regular motion and inspecting the robot, harness and cables;
· Check-up of the brake system;
· Inspect the repeatability of the robot's work. It is considered good practice to calibrate robots every five years;
· Listening for excessive noise and vibration;
· Greasing joints in compliance with the manual of each specific robot (or carry out an analysis of the grease);
· Visual inspection of the teach pendant and controller cables;
· Check-up of cable connections, cooling fans and power cables. Inspection of the functionality of safety equipment and other equipment;
· Test RAM and uninterruptable power supply batteries and replace them upon necessity;
· Cleaning vents, filters and the drive unit using compressed air;
· Greasing bushing and the balancer;
· Tightening external bolts;
· Replacing batteries in the controller and the robot arm as needed.
Over the course of the preventive maintenance, the technician identifies whether the robot requires additional maintenance or repair works. We use this information to organize any further works and prepare price quotes.
The recommended periods of preventative maintenance differ amongst manufacturers.
For example, FANUC and ABB industrial robots require maintenance every 3850 working hours or at least once a year whilst KUKA robots need maintenance after 10 000 working hours. It is important to check the maintenance manual of each robot in order to determine the correct maintenance schedule.
Maintenances scheduled in accordance with maintenance instructions help to avoid costly production interruptions brought on by mechanical breakdowns. The short-term delays in production caused by scheduled maintenances cannot be compared to the more extensive delays induced by unexpected failures of robots.
What is done during preventative maintenance and check-ups?
Below are some recommended maintenance procedures that should be performed during the lifespan of your robot:
· Backing up controller memory to protect your programs in case of hard drive or memory card malfunctions;
· Monitoring the robot in regular motion and inspecting the robot, harness and cables;
· Check-up of the brake system;
· Inspect the repeatability of the robot's work. It is considered good practice to calibrate robots every five years;
· Listening for excessive noise and vibration;
· Greasing joints in compliance with the manual of each specific robot (or carry out an analysis of the grease);
· Visual inspection of the teach pendant and controller cables;
· Check-up of cable connections, cooling fans and power cables. Inspection of the functionality of safety equipment and other equipment;
· Test RAM and uninterruptable power supply batteries and replace them upon necessity;
· Cleaning vents, filters and the drive unit using compressed air;
· Greasing bushing and the balancer;
· Tightening external bolts;
· Replacing batteries in the controller and the robot arm as needed.
Over the course of the preventive maintenance, the technician identifies whether the robot requires additional maintenance or repair works. We use this information to organize any further works and prepare price quotes.
Trusted by
Meie Kontaktid
OMD OÜ
Reg. no. 11468255
VAT EE101260778
+372 5336 4352
omdrobots@omdrobots.eu
Sinilille tee 6, office 9, 75312 Peetri, Estonia
VAT EE101260778
+372 5336 4352
omdrobots@omdrobots.eu
Sinilille tee 6, office 9, 75312 Peetri, Estonia
